OUR EXPERTISE

From our early days as manufacturers of electrical components and sub-assemblies, we've indeed come a long way.  Today, we have an Integrated manufacturing Facility that can churn out specialized products, besides a plethora of electrical components. Manufacturing is done by some of the best hands in the business, employing state-of-the-art machinery which facilitate precision engineering and testing. Highly trained and qualified experts in plastics, electrical and electronics engineering provide the crucial technical inputs.

We have computerized, CNC controlled, in-house facilities for testing and reporting performance of products in different ambient conditions.

 We specialize in a range of innovative offerings in:

• AC-DC conversion
• Battery chargers
• Battery packs
• Emergency lighting applications

OUR PEDIGREE

ICIL was setup in 1994 as 100% Export oriented unit for manufacturing Battery charges, Adaptors, Transformers, Battery packs & PCB assemblies It is a joint venture between international components, one of the world largest manufacturers of rechargeable power solutions, and Crompton Greaves, an industrial giant from India.

ICC is a US $100 million American company, and a leading supplier of chargers in North America, Latin America, Europe and Asia Pacific. ICC is one of the best names in the rechargeable battery industry, offering integrated solutions for a variety of charging applications.

OUR STRENGTHS

Providing end-to-end manufacturing solutions.

Whatever the type of size of your business, you'll find our services just right for you.  We are an Integrated manufacturing organization, with the requisite expertise to manufacture electrical & electronic components and factored products.  We undertake turnkey assignments which could either be the design and manufacture of electrical components, sub-assemblies and factored products based on your market requirement, or contract manufacturing of products to meet your current specifications & standards.

Consistent quality.

A well-made electrical component can be a great friend,but a badly made one, a cruel enemy. Capable of ruining your valuable appliances, and even leading to safety hazards.  It's the reason why we put great stress on quality control measures.  
       For the record, we are an ISO9002 certified company having a comprehensive quality control system in place for ensuring total quality, right from design stage to finished product stage. The quality checks we conduct are so stringent, that we always exceed customer expectations.

We learn fast.

Businesses keep changing.  And so do their needs.  That's the reason why we insist that each and every ICIL employee grasp new trends and keep pace with technological advancements.  We have implemented training and job rotation programs that seek to put our workforce on the cutting edge of the electrical component industry. This should in turn, immensely benefit our customers.

We thrive on challenges.

At ICIL, we are constantly seeking and surmounting challenges. Set not just by the business environment, but often by our own urge to reinvent ourselves.  Our track record of on-time delivery and consistent quality is the envy of our competitors, and the delight of our supply chain partners.  We have specialized in delivering products at near-Chinese prices, without compromising on quality or delivery.
In the electrical components business, one of the toughest challenges is that posed by design.  For, different industries and markets have different requirements, a fact that impacts design in a big way.  At ICIL, we have developed the capability to manufacture reliable electrical components and factored products that meet practically every industry standard. Our products function efficiently in the most demanding operating conditions across the world.

OUR INFRASTRUCTURE

The ICIL manufacturing unit is situated in Chennai, the industrial hub of South India.  Spread over a massive 3.5 acres, with a production area of 50000 sq.ft, it's the largest of its kind in Asia, and truly comparable to some of the best manufacturing units in the world.

Wehave built an excellent infrastructure for precision engineering, automated manufacturing & controlled testing. Our integrated manufacturing facility is equipped with:

Injection molding Machines:

We have an array of Injection molding machines of various tonnages rangining from 150 to 250 tonnes, for manufacturing quality plastic parts.  We also have an in-house tool room and mold maintenance team, to ensure consistency and precision in the manufacture and design of these parts.

Coil winding machines:

Our facility is equipped with a wide range of automatic and semi-automatic coil winding machines, capable of winding wires ranging from 0.02 mm to 2 mm.  The range includes Multi-spindle, CNC controlled machines and Multifilar winding machines capable of very high productivity levels.

Transformer assembly:

We have a fully integrated transformer manufacturing facility which includes auto winding, auto core welding, auto soldering stations and vacuum impregnation plants.  Our facility can manufacture both laminated and ferrite core transformers, and has been producing every year several million, high-qulality transformer units.

PCB assemblies:

Our state-of-the-art  PCB assembly plant is equipped with the best-in-class technology, which includes chip shooters, auto sequencers, auto insertion machines, wave soldering stations and computerized in circuit and functional testers.

Box build-up and testing:

Our multi-skilled workforce has demonstrated an outstanding track record in quality box build-up and testing, achieving high-volume production in extremely short time-frames.